The engines are subjected to rigorous bench tests at the plant, which are confirmed by acceptance certificates of 11 classification societies, including RMRS and RRR. Typical of Caterpillar marine engines is first-class quality, low fuel consumption, low noise, environmental friendliness and long life. Today, Caterpillar is a recognized world leader in the development and production of generator sets, providing the supply of energy systems of its own production, and also provides financial and leasing services for the entire range of Caterpillar equipment.
Caterpillar generator sets have been used with success in all areas of production on all continents of the world in all weather conditions. The main common property of all Caterpillar generator sets is their exceptional reliability, which is achieved through the use of modern materials, a well-established production methodology and constant product quality control.
The Caterpillar company carries out not only the production of the main elements of its generating sets - generators and engines, but also the development of all auxiliary equipment, including wiring.
This is a fundamental difference from other companies that supply similar systems. The company provides after-sales services, diagnostics, scheduled, emergency and overhauls of industrial and marine Caterpillar engines. The range of applied power of Caterpillar engines : from 11 to 16, kW.
Industrial engines and generators for the oil and gas industry. Engine model and serial number 2. Engine characteristic 2. Diagnosis and remedy 2. Engine inspection 3. Disassembly and Reassembly of Major Components 3.
Engine disassembly 3. Measurement and inspection of major parts 3. Engine reassembly 4. Commissioning and Operation 4. Keep terminals clean and tight. Table of Contents 1 General Introduction 2. Thanks to their good performance, the generator sets are widely used in the fields of construction, communication, banking business, mining, leasing industry and other special sites. As what you are expecting, HYUNDAI generator sets endeavor to meet your needs for the concept of individual design through the excellent features of more safe, more reliable and more clean.
The advantage of low noise level, energy conservation, and stable performance has made a credible assurance for many enterprises. Our generator sets supply the following power service: Continuous service Used as main power supply to generate electricity for several purposes: motion force, lighting, heating etc. By citing Stamford alternator as an example, we can 1.
This base insulation class is H and protection level is IP When in parallel with the mains or gauge and is connected by flexible joints to the intake other generator sets, this type of winding can piping and to the overflow piping containing fuel effectively avoid excessive neutral currents and from the injector drain. Big capacity generator's fuel reduces inductive heat. The improved damper reduces 1. The outside appearance is requirements, steady state voltage adjusting rate can beautiful.
Special lock has been used to fix it. If PMG system is chosen, the motor been designed for easy maintenance. When user intends to add and high quality AVR ensures low interference with antifreeze, He only needs to open the antifreeze Radio.
The alternator has its own internal fan to cool the alternator components. This system includes an electric engine starter, a battery and a battery charging alternator. For DC 12 volts electrical system one battery is given. Our generrator sets have been facilitated with lubricant diischarge valvve which co onnect direcctly to outside.
It offers morre convenien nt operation for the users. When you want to diischarge surrplus lubricaant or change it, you can easily make itt by opening the lubricant disscharge ball valve. Standard caanopy cu ustomer etcc. For the e specific accessory paarts, generator set s is facilitaated with liffting hole on o the please refer to generaator set paacking list and base frame. For the smmall power generator setts, we co ontract. Cable channel for generator power output cable need 2.
When pouring the concrete foundation, of the generator set. The working room for generator please make sure the surface of concrete is flat, and set shall be designed specifically to meet the no scratch is allowed. Gradienter or similar expected functions and maintenance operations, and instruments need to be used during installation of at the same time the design of generator set working generator set and its exhaust system.
In addition, the 3. When loading or unloading the generator set to the truck, forklift or hoisting device shall be used to avoid the generator set become tilted or fell to the ground, 2.
The installation of generator set shall be designed, so Lifting holes have been designed on the common that to meet the demand of planned operation and base frame of our generator sets. Some of the maintenance. The complete installation shall conform specifically designed generator sets has been to local architecture laws, fire protection laws and facilitated with lifting holes on the roof and forklift other applicable regulations. Except the above openings on the base frame etc.
Users can transport matters, there are other matters needs your the generator set according to the guidance specified attention as follows: on the specific labels sticked on the generator set. The silencer and exhaust pipe shall parts. Generally speaking, no foreign requirement. Only in this way we can generator set working room for the convenience of reduce the adverse effect caused by the vibration of operation and maintenance. When a generator set with a complete set of radiator Below is the layout for the open system generator set assembly has been installed in the working room, the working room.
The diagram in the right side demonstrates the ideal position of a generator set in the working room. The purpose of this arrangement is to get cold air from the lowest point as much as possible, and force them to pass through the radiator core, and then lead them out. Below is the layout for the canopy system generator set working room.
Foundation drawing Refer to APPENDIX C Users can use metal plate or canvas to make a wind guide cover, the connection between wind guide cover and the radiator shall be soft connection, so Note: that to cut off the transmission of vibration from the Canopied generator set can work outdoor directly. If generator set, and also ensure the hot air exhaust to users wants to operate the generator set indoor, outside thoroughly.
And the wind requirements. The air inlet temperature of the engine shall be below 30 degree Celsius. Otherwise the exhaust gas from the 1. When the top of the exhaust pipe is above the architecture, lightening protection is needed 2. Users can design 2. In the area when there is low professional engineering. Otherwise, the radiator. Closed water chilling engine drive!
If the installation position of the remote cooling fan is relatively higher, transmission radiator is needed to prevent the 2. And every year. And if filter of the coolant is installed, at therefore it is necessary to clean the radiator often. Cooling system shall use the coolant which can When it is time to discharge the coolant, make sure protect the engine from contamination and freezing. In this liquid adding hole. The specific respectively to discharge the water.
If the generator mixing ratio shall be according to local weather, and set is furnished with coolant filter, it shall be that of the coolant recommended by the engine detached from the engine and be changed. Mix the liquids in a separate 2. For the first time lubricant, normally users shall Note: change it within hours upon and from the time If the cooling system is cleaned periodically, only rinse when the generator set first started.
Note: The critical point is to use qualified lubricant oil which 2. If the cooling system is furnished with heater, the control valve for We recommend that high quality multi grade SAE the heater shall be opened.
Be sure that the generator set has pressure, of which all kinds of parameters such as stopped and become fully cooled before adding sulphur content etc. The coolant which needs to be of the external fuel system which includes fuel tank added to the radiator shall be of the same and connecting fuel pipes etc. The base frame style fuel tank is 1. This fuel supply system does not need Cetane Number customer to make other installations. In Not to exceed 0. Not to exceed 0. Diameter WSD less than.
High ash content leads maximum suction fuel head is no less than 2 meters. Return fuel engine. The working methods described in this manual are based on a workshop scenario where the product is mounted in a holding fixture.
Maintenance work is often carried out on site, in which case — if nothing else is indicated — using the same working methods as the workshop. Warning symbols that occur in the service manual. For significance, refer to Safety Information. We call attention to risks that may occur due to incorrect handling during work in a well-equipped workshop using working methods and tools tried and tested by us. The service manual describes work operations carried out with the aid of Volvo Penta Special Tools, where such have been developed.
Volvo Penta Special Tools are designed to ensure the safest and most rational working methods possible. It is therefore the responsibility of anyone using tools or working methods other than those we recommend to ensure that no risk of personal injury or mechanical damage is present, or that malfunction can result. In some cases, special safety regulations and user instructions may be in force for the tools and chemicals mentioned in the Service Manual. These regulations must always be followed, and no special instructions regarding this are to be found in the Service Manual.
By taking these basic precautions and using common sense it will be possible to guard against most elements of risk. A clean workplace and a clean product will eliminate many risks of personal injury and malfunction. Above all, when working on fuel systems, hydraulic systems, lubrication systems, turbochargers, inlet systems, bearings and seals, it is of the utmost importance that dirt and foreign objects are kept away, as malfunctions or shortened service intervals may otherwise result.
Our mutual responsibility. Each product comprises a large number of interacting systems and components. A deviation from the technical specification may dramatically increase the environmental impact of an otherwise reliable system. It is therefore critical that the stated wear tolerances be adhered to, that systems which can be adjusted be correctly set up and that only Volvo Penta Original Parts are used.
The intervals in the care and maintenance schedule must be followed. Some systems, e. A number of components are factory-sealed, for among other things environmental reasons. Warranty-sealed components. Remember that most chemical products, incorrectly used, are harmful to the environment. Volvo Penta recommends the use of biodegradable degreasers whenever components are cleaned, unless otherwise specified in the Service Manual.
When working outdoors, take especial care to ensure that oils and wash residues etc. Tightening torques for vital fasteners that must be applied using a torque wrench are indicated in the Service Manual, chapter Tightening torques and in the Manual's work descriptions. All torque indications apply to clean threads, bolt heads and mating faces. Indicated torque data apply to lightly-oiled or dry threads. If lubricants, locking fluids or sealants are required for fasteners, the correct type will be noted in the job description.
Torque, angle tightening.
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